Where most modern Mercury comes from

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SwordfishMining
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Where most modern Mercury comes from

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Mercury is produced as a byproduct from gold mines in Nevada and is the largest source of new mercury in the U.S.
*Uncertainties exist in reporting for some of the mines that need to be resolved....

Mercury is rarely found by itself in nature. Most mercury is chemically bound to other materials in the form of ores. The most common ore is red mercury sulfide (HgS), also known as cinnabar. Other mercury ores include corderoite (Hg 3 S 2 Cl 2 ), livingstonite (HgSb 4 S 8 ), montroydite (HgO), and calomel (HgCl). There are several others. Mercury ores are formed underground when warm mineral solutions rise towards the earth's surface under the influence of volcanic action. They are usually found in faulted and fractured rocks at relatively shallow depths of 3-3000 ft (1-1000 m).

Other sources of mercury include the dumps and tailing piles of earlier, less-efficient mining and processing operations.

The Manufacturing Process:
The process for extracting mercury from its ores has not changed much since Aristotle first described it over 2,300 years ago. Cinnabar ore is crushed and heated to release the mercury as a vapor. The mercury vapor is then cooled, condensed, and collected. Almost 95% of the mercury content of cinnabar ore can be recovered using this process.

Mining:
Cinnabar ore occurs in concentrated deposits located at or near the surface. About 90% of these deposits are deep enough to require underground mining with tunnels. The remaining 10% can be excavated from open pits.
1 Cinnabar is dislodged from the surrounding rocks by drilling and blasting with explosives or by the use of power equipment. The ore is brought out of the mine on conveyor belts or in trucks or trains.
Roasting:
Because cinnabar ore is relatively concentrated, it can be processed directly without any intermediate steps to remove waste material.
2 The ore is first crushed in one or more cone crushers. A cone crusher consists of an interior grinding cone that rotates on an eccentric vertical axis inside a fixed outer cone. As the ore is fed into the top of the crusher, it is squeezed between the two cones and broken into smaller pieces.
3 The crushed ore is then ground even smaller by a series of mills. Each mill consists of a large cylindrical container laying on its side and rotating on its horizontal axis. The mill may be filled with short lengths of steel rods or with steel balls to provide the grinding action.
4 The finely powdered ore is fed into a furnace or kiln to be heated. Some operations use a multiple-hearth furnace, in which the ore is mechanically moved down a vertical shaft from one ledge, or hearth, to the next by slowly rotating rakes. Other operations use a rotary kiln, in which the ore is tumbled down the length of a long, rotating cylinder that is inclined a few degrees off horizontal. In either case, heat is provided by combusting natural gas or some other fuel in the lower portion of the furnace or kiln. The heated cinnabar (HgS) reacts with the oxygen (02) in the air to produce sulfur dioxide (SO 2 ), allowing the mercury to rise as a vapor. This process is called roasting.
Condensing:
5 The mercury vapor rises up and out of the furnace or kiln along with the sulfur dioxide, water vapor, and other products of combustion. A considerable amount of fine dust from the powdered ore is also carried along and must be separated and captured.
6 The hot furnace exhaust passes through a water-cooled condenser. As the exhaust cools, the mercury, which has a boiling point of 675° F (357° C), is the first to condense into a liquid, leaving the other gases and vapors to be vented or to be processed further to reduce air pollution.
7 The liquid mercury is collected. Because mercury has a very high specific gravity, any impurities tend to rise to the surface and form a dark film or scum. These impurities are removed by filtration, leaving a liquid mercury that is about 99.9% pure. The impurities are treated with lime to separate and capture any mercury, which may have formed compounds.
Refining:
Most commercial-grade mercury is 99.9% pure and can be used directly from the roasting and condensing process. Higher purity mercury is needed for some limited applications and must be refined further. This ultrapure mercury commands a premium price. The mercury may be mechanically filtered again, and certain impurities may be removed through oxidation with chemicals or air. In some cases the mercury is refined through an electrolytic process, in which an electric current is passed through a tank of liquid mercury to remove the impurities. The most common refining method is triple distillation, in which the temperature of the liquid mercury is carefully raised until the impurities either evaporate or the mercury itself evaporates, leaving the impurities behind. This distillation process is performed three times, with the purity increasing each time.
Shipping:
9 Commercial-grade mercury is poured into wrought-iron or steel flasks and sealed. Each flask contains 76 lb (34.5 kg) of mercury. Higher purity mercury is usually sealed in smaller glass or plastic containers for shipment.
Quality Control:
Commercial-grade mercury with 99.9% purity is called prime virgin-grade mercury. Ultrapure mercury is usually produced by the triple-distillation method and is called triple-distilled mercury. Quality control inspections of the roasting and condensing process consist of spot checking the condensed liquid mercury for the presence of foreign metals, since those are the most common contaminants. The presence of gold, silver, and base metals is detected using various chemical-testing methods.

https://archive.epa.gov/mercury/archive ... nevada.pdf
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